Learn How Connected Things are Changing Manufacturing Through Industrial IoT

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The proliferation of smart items has reached critical mass. Products with wireless connectivity (from lightbulbs to thermostats to smart speakers) are more present in people’s homes today than not–a single report suggests that 79% of U.S. users have at least one linked apparatus at home. However, the technology actually has its origins in a world that predates the rise of remote control thermostats: industrial manufacturing.

The Industrial Internet of Things (IIoT) takes networked sensors and smart devices and puts people technologies to utilize directly on the manufacturing floor, collecting data to drive artificial intelligence (AI) and predictive analytics.

In IIoT technology, sensors are attached to physical assets. Those sensors gather data, store it wirelessly, and use analytics and machine learning to take some sort of action.

IIoT is driving unprecedented disruption within an industry that has struggled in recent years because of talent shortages, and this offers hope for the industry’s future. IIoT can transform traditional, linear manufacturing supply chains to dynamic, interconnected systems–a digital supply network (DSN)–that can more readily incorporate ecosystem partners.

As crucial enablers of DSNs, IIoT technologies help to change the way that goods are made and delivered, making factories more efficient, ensuring better safety for human operators, and, in some cases, saving millions of dollars.

The Energy of Prediction: Help Improve Operating Efficiencies

In IIoT technology, sensors are attached to physical assets. Those sensors gather data, save it and utilize analytics and machine learning how to take some kind of action. One of the greatest benefits of the IIoT is the way that it can dramatically improve operating efficiencies.

If a machine goes down, for example, connected sensors can automatically pinpoint where the issue is happening and trigger a service request. Perhaps more essential, IIoT can also aid a manufacturer forecast when a machine will likely breakdown or enter a dangerous operating condition before it happens.

IIoT is driving unprecedented disruption in an industry that has struggled in recent years due to talent shortages, and this offers hope for the industry’s future.

IIoT can transform traditional, linear manufacturing supply chains into dynamic, interconnected systems–a digital supply network (DSN)–that can more readily incorporate ecosystem partners.

As key enablers of DSNs, IIoT technologies help to change the way that goods are made and delivered, making factories more efficient, ensuring better safety for human operators, and, in some cases, saving millions of dollars.

Predictive Maintenance: Predict Breakdown and Dangerous Operating Conditions

One of the greatest benefits of the IIoT is the way that it can dramatically enhance operating efficiencies. If a machine goes down, for example, connected sensors can automatically pinpoint where the issue is happening and activate a service request. Perhaps more importantly, IIoT can also aid a manufacturer predict when a machine will probably breakdown or enter a dangerous operating condition before it ever happens.

The sensors work by analyzing the sound frequencies, vibrations, and temperature of a given machine to tell if it is working inside its normal condition. This procedure –known as condition monitoring–is time intensive when humans do it manually. Using sensors to collect and immediately analyze data points from the cloud, prediction gets easier.

Beyond saving money and time, IIoT can keep workers safe. If an oil well is about to reach a dangerous anxiety illness, for example, operators will be warned well before it stinks. Sensors can even be employed to manage and monitor employees’ locations in case of an emergency or evacuation.

Benefits of Location Tracking

Another massive benefit of IIoT is location tracking–the industrial version of a connected fob that makes your keys impossible to shed. Workers can devote a great deal of time locating tools, equipment, and finished goods stock, however, IIoT reduces that time significantly.

IIoT and the Leasing Model: Leased vs Sold

Whilst IIoT is already fostering efficiency, productivity, and safety, the future of IIoT could disrupt enterprise business models, too. It is thought in the near future we can observe the proliferation of high-value equipment–ranging from manufacturing robots to aircraft engines–being leased instead of being sold outright.

Rather than sell gear directly, the equipment can be outfitted with built-in sensors and marketed as both a product and a service, where the owner exhibits the equipment remotely and produces maintenance, repairs, and upgrades automatically.

This will allow manufacturing companies to focus on the work at hand instead of worrying about the status of the gear that they use to do it, further increasing productivity and efficiency also. As the manufacturing sector continues to adopt IIoT technology, these results offer a clear business case–far beyond the sensors that anticipate (and accommodate) or arrival home.

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