Years ago, it was impossible to imagine that sensors and chips could be embedded into physical objects, but today, they have become the most important use cases of IoT. In a very short time, this technology has become a key concept for many businesses.
The Internet of Things has drastically changed many aspects of our daily lives, including driving, cooking, buying, and manufacturing.
A handful of IoT devices are popping up today. Therefore, IoT-active devices, including smartphones, tablets, and laptops, will increase their worth to 29.7 million IoT units that will be available in different industries by 2025.
The use cases of IoT’s exposure are impressive in terms of numbers.
Many global enterprises have successfully integrated IoT tools into their infrastructures. They can optimize production, reduce delivery times, and decrease expenditures, so, this allows the IoT market to grow exponentially in the coming years.
The Use Cases of IoT in Manufacturing
Nowadays, IoT manufacturing is a must for any company, not just because it is beneficial for the producers, but also the customers. The Industrial IoT allows manufacturers to increase the number of equipment that can be remotely viewed and serviced. Companies can thus accurately estimate the needs of their customers.
The Internet of Things is transforming manufacturing into one of the most important industries.
A variety of plants already use connected control systems to monitor and process their production. These are the main use cases of IoT.
70% of businesses believe that IoT can lower costs and increase product quality.
- It allows you to avoid delays and detect potential issues.
- Cognitive operations can help the industrial unit increase production quality, as well as extract the benefits of raw materials and manufactured components.
- It allows managers to better manage the resources, increase worker skillfulness, and create a safe working environment.
Therefore, many IoT projects currently deal with asset and facility management, security, operations, and customer service. Consequently, IoT will be a major tech trend in the coming years and beyond.
Predictive Repairing in IoT manufacturing
Predictive maintenance is part of the use cases of IoT, and the most important one.
Connect IoT-driven gadgets with different sensor points (temperatures and vibrations, currents, etc.) to each other. IFTTT, cloud/API, or legacy system manufacturers can access essential maintenance data by connecting to other devices. After that, companies can use this information to assess:
- Machinery’s current condition
- Detect warning signs
- Send alerts
- Trigger repair processes
IoT makes maintenance a fast-paced, automated process that anticipates failures well in advance. It also allows for cost savings over traditional preventive measures and actions to avoid extra work and expenses.
Managers can spot problems in plant machinery by having accurate data at hand. It also helps plan maintenance operations and keeps systems online while workers are still doing the job. IoT can increase equipment life, plant safety, and reduce the risk of any accident.
That is to say, IoT manufacturing is a great way to improve your company’s predictive maintenance and repair capabilities.
You can reallocate your company’s computing resources to a customized cloud or connect the device to one of the popular PAAS (platform-as-a-service) cloud computing models. This allows you to collect and analyze large-scale data sets that are necessary to supervise various field devices such as switches and valves.
This data is sent to an industrial automation system via IoT, which allows for complete control over machinery during production. IoT devices have already been used to improve the efficiency of remote control systems, including power generation, telecommunications, and oil and gas industries.
Remote production control is a key feature in industrial automation systems. It allows for central supervision of the production process. The remote control gives you a better and quicker view of the production area.
It aids the employees in analyzing enterprise data. This makes IoT technology a key instrument for ensuring safe automation, monitoring workers, and tracking personnel location.
Manufacturing companies are increasingly adopting asset management practices. IoT technology is combined with native web and mobile apps on iOS and Android, so, makes it possible for real-time asset information to be accessed and made reasonable decisions.
Tracking is primarily about locating and monitoring such critical assets as raw materials, containers, and finished products. These applications can optimize logistics, define stocks of work in process, and report any violation of the process.
IoT-based monitoring allows workers to determine the use of equipment components and take measures to reduce idle time.
Logistics Management with IoT manufacturing
Transportation-dependent enterprises can also benefit from IoT-led interconnection among various devices and systems.
Manufacturers can reduce or eliminate risks related to vehicle, staff, and transportation costs by managing their automotive fleet using IoT-driven devices. The company will be more efficient if it has autonomous fleet solutions.
When it comes to fuel costs and repairs, logistics managers make great use of IoT.
They optimize their tasks, which include fuel cost monitoring, smart deliveries, diagnostics, and drivers.
Real-time monitoring of vehicle and driver performance can also be used to increase technician safety, reduce inventory damage, and lower insurance costs.
In addition, Digital Twins is an IoT approach that allows businesses to create digital copies of physical objects. With IoT, you can create a proof of concept, an MVP (minimum viable products), or a look-and-feel prototype. This allows you to easily experiment with their functionality and future operational capabilities.
This type of IoT application allows for simulating the lifespan of machines, checking their updates, and anticipating potential problems and bottlenecks. Also, producers can create a virtual replica of their equipment or goods to monitor them in a virtual setting before they go on the market.
Use cases of IoT increase quality streamline supply and delivery chains, opens up new opportunities for businesses, and elevates customer service.